01
Bottle and jar weight drives the board
A 30 ml dropper and a 200 ml jar do not need the same carton. Board grade and insert depth are set from the filled weight and the shape of the base, not from the category.
Industry
Skincare packaging is judged at three moments: on the shelf or thumbnail, in the hand during unboxing, and on the shelf at home weeks later. Each moment asks for a different material decision, and a range usually needs more than one box type to cover all three.
Four constraints drive most of the decisions here. They are the first things we ask about.
01
A 30 ml dropper and a 200 ml jar do not need the same carton. Board grade and insert depth are set from the filled weight and the shape of the base, not from the category.
02
Retail cartons are made to sit on a shelf and be picked up. Direct-to-consumer orders need a mailer that protects the bottle in transit and opens cleanly at home. Many brands run both for the same SKU.
03
Skincare ranges usually share one print and finish across several SKUs. Printing all sizes in one run keeps the colour matched and avoids the drift that comes from separate small batches.
04
If a carton is sold as recyclable or plastic-free, the material and the insert have to support the claim. We specify the material and state what it is, so the claim can be checked.
Most brands in this category need three or four of these, not one. Each is quoted separately.
| Component | How it is built |
|---|---|
| Primary carton | Folding carton on 300–400 gsm board, straight tuck or crash-lock base, printed one or both sides. |
| Gift or launch set | Rigid or magnetic box with a die-cut insert holding two to six items, foil or emboss on the lid. |
| E-commerce mailer | Corrugated mailer with a pulp or corrugated fitment, sized to the packed product with corner clearance. |
| Sample and discovery kits | Drawer box or small rigid box with a multi-cavity tray for sachets, miniatures and cards. |
Yes. We print the range together where quantities allow, and we confirm the colour on the physical sample before bulk. Matching across separate runs months apart is possible but needs the approved sample as the reference.
Yes. Paperboard platforms, molded pulp trays and EVA foam are all used for cosmetics. For a plastic-free pack, paperboard or pulp is the usual choice.
The artwork is adapted to each dieline, because the panel layout is different. We issue both dielines so the design is built once and placed correctly in each structure.
500 pcs per size. A range of four sizes is four dielines and four minimums.
Request a quote
Product, channel, quantity and target date is enough to start. You get two or three options with the trade-offs, and an itemised quote.